PROJECT GALLERY SUPPLIED BY KEL DISTRIBUTION LTD

Industrial Overclad Refurbishment

A recent overclad refurbishment showcases how a tired industrial estate can be transformed into a modern, watertight, and aesthetically refreshed facility.

Across three large units (totalling over 5,000m² of roof and wall areas), new 0.7 mm Goosewing Grey Plastisol-coated 32/1000 profiled steel sheets were installed. Manufactured by Thomas Panels & Profiles (TPP), the system provides a robust, low-maintenance solution backed by a 30-year coating warranty, ensuring long-term protection for the occupiers.

To further enhance the building, the project included full GRP rooflight replacements. These were carefully integrated into the TPP 32/1000F profile, refreshing the unit both visually and functionally. The new rooflights introduce diffused natural daylight, improving the internal environment while reducing reliance on artificial lighting.

The completed scheme not only delivers a striking modern finish in Goosewing Grey, but also significantly improves the building’s thermal performance, weather resistance, and overall lifespan.

Additional units on the same site are scheduled for refurbishment shortly, continuing the phased upgrade programme.

All materials procured through KEL Distribution Ltd

New Build Envelope Supply

Scope: Full external envelope supply for a new build fitness facility
Supplier: KEL Distribution Ltd
Products: Tata Steel Trisomet® roof; Tata Steel Trimapanel® 90/1000 walls

Overview

KEL Distribution Ltd procured and supplied the complete cladding package for this new build site. The roof utilises 1,250m² of Tata Steel Trisomet® composite panel with 120 mm core in Anthracite (Colorcoat® LG) rapid one-fix installation and robust, long-term performance. The façades are finished with Tata Steel Trimapanel® 90/1000 in Anthracite (Colorcoat® Prisma®) totalling 550m² to achieve a clean, durable architectural look that also meets modern thermal targets.

Outcome

A streamlined, durable building envelope that aligns with the clients brand aesthetic while delivering dependable thermal performance and long-term warranty protection.

All materials sourced and coordinated by KEL Distribution Ltd

Project Overview

An overclad refurbishment delivering warmer, brighter, and longer-life performance. Working with Lane Roofing Contractors Ltd (Birmingham area), the scope replaced ageing asbestos profiled rooflights, installed a new spacer-bar system with mineral wool insulation, and over-sheeted with 0.7 mm steel finished in 200 micron Goosewing Grey Plastisol by Thomas Panels & Profiles. The selected coating carries a 30-year coating warranty, providing robust protection and low maintenance for the client.

New GRP rooflight outers were supplied in Filon Supasafe to match the Thomas Panels 32/1000F profile, maintaining clean lines and consistent diffused daylighting across each slope. The overclad approach minimised disruption to operations while substantially improving thermal performance and extending the service life of the roof.

Spec at a glance

System: Overclad to existing roof with spacer-bar build-up and mineral wool insulation
Outer sheet: 0.7 mm steel, 200 µm Plastisol, Goosewing Grey TPP 32/1000F
Warranty: 30-year coating warranty
Rooflights: Filon Supasafe GRP outers, profile-matched to Thomas Panels 32/1000F
Quantities: 1,794 m² profiled sheets; 359 lm rooflights
Contractor: Lane Roofing Contractors Ltd

Outcome

A tidy overclad that improves energy efficiency, refreshes the roofscape in a durable Goosewing Grey finish, and restores safe, consistent daylighting via profile-matched GRP rooflights backed by a long-term coating warranty.

All materials sourced and coordinated by KEL Distribution Ltd

Agricultural Building - Strip & Resheet

KEL Distribution Ltd were appointed to oversee the strip and resheet of an agricultural building, delivering a durable, practical and long-lasting roof system suitable for farm use.

The works involved the full removal of the existing roof coverings, followed by the installation of new fibre cement sheets in the Big 6 profile. This profile was chosen for its strength, longevity, and suitability for agricultural environments, helping to provide natural ventilation while withstanding demanding weather conditions.

To maximise daylight within the building, GRP translucent rooflights were incorporated seamlessly into the roof layout. These rooflights allow natural light to flood the internal space, reducing the need for artificial lighting and creating a brighter, more efficient working environment.

The result is a robust and functional roofing solution that not only enhances the building’s performance but also provides a clean, professional finish.

All materials sourced and coordinated by KEL Distribution Ltd.

Kent - Asbestos Roof Overclad

KEL Distribution Ltd was appointed to coordinate the full material supply for a two-phase asbestos roof overclad project in Kent, providing a durable, modern solution to extend the lifespan and performance of the existing roofing structure.

Phase 1

The first phase covered 734m² of overcladding using 0.7mm Goosewing Grey Plastisol-coated Thomas Panels & Profiles 32/1000F, complete with a 30-year coating warranty for long-term protection and aesthetic consistency. To enhance natural daylight, 67 linear metres of GRP rooflights were supplied to suit the TPP profile. In addition, 98 linear metres of stock Double 6 Metric Profile GRP rooflights were sourced to replace the original asbestos rooflights that had reached the end of their serviceable life.

Phase 2

Phase 2 continued the upgrade with a further 533m² of Goosewing Grey overcladding using the same Thomas Panels & Profiles 32/1000F profile for continuity across both phases. This stage also included 45 linear metres of corresponding GRP rooflights, ensuring consistent daylighting and visual finish across the full roof area.

All materials were fully sourced, coordinated and supplied by KEL Distribution Ltd, ensuring seamless product compatibility, warranty compliance, and efficient delivery scheduling across both phases.

Twin Industrial Units - Kingspan Quadcore Build

KEL Distribution Ltd is proud to showcase another fantastic project delivered for one of our long-standing regular clients. This development features two brand-new industrial units, constructed side-by-side with a premium Kingspan QuadCore envelope system for both the roof and walls.

Roof System

Each unit was supplied with:

621m² of Kingspan KS1000RW QuadCore panels,
80mm thickness in Merlin Grey XL Forté coating
68 linear metres of Kingspan DLTR Polycarbonate Rooflights,
achieving an impressive 1.0 W/m²K U-Value
Full set of roof flashings, expertly manufactured by PMF Ltd to exact project specifications

Wall System

397m² of Kingspan QuadCore panels per unit
60mm thickness in Black XL Forté, installed across all elevations
All associated wall flashings also produced by PMF Ltd, ensuring a perfect fit and high-quality finish

Project Overview

This scheme demonstrates the excellent synergy between premium materials, precise manufacturing, and a reliable client relationship built over several years. Both buildings achieve a clean, modern aesthetic with high-performance thermal efficiency, durability, and long-term warranty confidence.

A genuinely enjoyable project to support, and an excellent client to work with from start to finish.

All materials were fully sourced, coordinated and supplied by KEL Distribution Ltd

Coleshill Industrial roofing Refurbishment

Location: Coleshill, West Midlands
Project Type: Industrial Roof Refurbishment
Project Size: 12,300m²

This project involved the refurbishment of a large industrial unit located in Coleshill, delivering a modernised roofing system designed for long-term durability, weather protection, and natural daylight performance.

Prestec UK Ltd acted as the main contractor and installation specialist, carrying out the full refurbishment works on site.

KEL Distribution Ltd was responsible for the procurement and supply coordination of all roofing materials for the project, ensuring specification accuracy, manufacturing alignment, and scheduled deliveries to support the installation programme.

The roofing system was manufactured by Thomas Panels and Profiles, using their TPP 32/1000F profile finished in Goosewing Grey Plastisol, supplied with a 30-year Coating Warranty to ensure long-term performance in an industrial environment.

Project Materials

10,500m² of Goosewing Grey Plastisol coated steel roof sheets
30-year coating warranty for long-term durability
11,800 linear metres of GRP rooflights, manufactured to suit the same roof profile to maximise natural daylight within the building

The refurbishment significantly improved the building’s weather protection, appearance, and internal daylight levels, extending the operational lifespan of the facility while maintaining a cost-effective solution for the client.

Main Contractor & Installer: Prestec UK Ltd
Manufacturer: Thomas Panels and Profiles
Material Procurement & Supply: KEL Distribution Ltd

Admiral Park Overclad - Portsmouth

KEL Distribution Ltd is proud to have supported the successful overclad of an industrial unit located at Admiral Park, Portsmouth.

This project involved the refurbishment and upgrade of the existing building envelope, enhancing both the performance and overall aesthetic of the structure. The overclad solution was designed to provide long-term durability while minimising disruption to the operational facility.

A total of 2,805m² of Thomas Panels & Profiles TPP 38/914 profile was installed, finished in Goosewing Grey Plastisol with a 30-year coating warranty, ensuring a robust and low-maintenance external finish. The selected system offers excellent weather resistance and longevity, making it ideal for refurbishment applications of this scale.

To complement the cladding system and improve natural daylight within the building, GRP rooflights were incorporated to suit the same profile, maintaining consistency across the roof area while enhancing internal working conditions.

The project demonstrates the effectiveness of modern overcladding solutions in extending the lifespan of existing structures while delivering a clean, contemporary appearance.

All materials were fully sourced and coordinated by KEL Distribution Ltd, ensuring a streamlined procurement process, reliable supply chain management, and full alignment with project specifications from start to finish.

Telford Industrial Units - Tata Steel Platinum Plus Strip and Re-Sheet / Overclad

KEL Distribution Ltd is proud to have supported the successful overclad of a major industrial unit located in Telford, forming part of a wider refurbishment programme across the site.

Covering nearly 4,000m², the project has been delivered using a Tata Steel Platinum Plus® warranted system, providing a high-performance refurbishment solution designed to enhance the building envelope while delivering long-term durability, weather protection and an improved external appearance.

The project has been controlled and ordered by Prestec UK Ltd, with KEL Distribution Ltd responsible for the product and pre-start data, system specification and material procurement.

Working closely with the project supply chain, KEL Distribution Ltd developed the material specification to meet the requirements of the Tata Steel Platinum Plus warranty system. All materials were subsequently procured through KEL Distribution Ltd, with orders and manufacturing progress monitored throughout the project to help maintain continuity of supply and programme requirements.

The completed works form part of a larger ongoing refurbishment programme at the Telford site, with additional units also scheduled to be overclad using Tata Steel systems and provided with Platinum Plus warranty protection.

This project demonstrates the value of early supply-chain involvement, combining technical product knowledge, detailed pre-start coordination and managed material procurement to support the successful delivery of large-scale industrial refurbishment projects.

KEL Distribution Ltd provided the product specification, pre-start technical data, procurement and ongoing material coordination, working alongside Prestec UK Ltd to support the project from the initial specification stage through to completion.

PROJECT GALLERY SUPPLIED BY KEL DISTRIBUTION LTD

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